Manufacture and supply of Carbon Steel, Alloy Steel, Stainless Steel, Duplex Stainless steel and Nickel base alloy castings in machined and un-machined conditions.
| Veeyes Alloys | Veeyes Foundry | Veeyes Steel Cast | |
|---|---|---|---|
| Built up Area | 1,00,000 Sq.Ft | 85,000 Sq.Ft | 40,000 Sq.Ft |
| Installed Capacity | 3600 Tonnes/Annum | 3600 Tonnes/Annum | 1400 Tonnes/Annum |
| Installed Weight Limit/Range | Maximum 2300 Kgs a Single Piece Casting | Maximum 1200 Kgs a Single Piece Casting | Maximum 300 Kgs a Single Piece Casting |
| Captive power (for 100% power Backup) | 160 KVA, 320 KVA, 380 KVA & 750 KVA power, generators 2 MW Solar Power Plant | 750 KVA & 380 KVA Diesel Generator | 550 KVA & 380 KVA Diesel Generator |
Manufacturing Facilities
CASTING DEVELOPMENT
Our methods engineer makes use of advanced software like Solidworks for 3D Modeling and MAGMA for solidification simulation. We follow best practices, control the process variables to eliminate potential defect prior to production and achieve short production time, reduced manufacturing costs.
Software Available
| Design | Simulation | Pattern stored | Pattern storage area |
|---|---|---|---|
| SOLID WORKS, AUTOCAD | Magma 5.3 Casting Simulation | 7,000+ nos | 1,00,000 sq.ft (10,000 sq.mt) |
PATTERN SHOP
We have a well equipped in-house pattern shop to refurbish the existing patterns and approved sub- contractor to create new patterns in ALUMINIUM or TEAKWOOD. Our extensive pattern storage facility allows us to house all our patterns (Over 7000 patterns) in a dry environment and maintain them in good condition for high level of mould quality.
MOULDING
We have dedicated team & complete facilities of hand moulding for Sodium Silicate – Co2 & Alpha Set Process for moulding and chemically bonded sand processes for core making.
Melting – Foundry
Induction furnaces 150kgs, 300Kgs, 500kgs, 1000kgs, 1500Kgs & 2500 Kgs crucibles
Centrifugal Furnace: We can produce horizontal centrifugal castings with O.D. up to 575mm, length up to 100 mm, and weight up to 1000 kgs. Vertical centrifugal castings are available with O.D. up to 1000 mm) and weight up to 1000 kg).
Our foundries are spread across 3 locations and have extensive manufacturing & testing facilities to produce 8000 MT per annum of one-off castings or high repetition castings (in multiples of 100s) in best lead times.
Our versatility is demonstrated in the range of castings we produce; castings weigh from 10 kgs (i.e 22 lbs) to 1,800 kgs (i.e. ??? lbs) as single piece.
MELTING
The melting process is carried out in a medium frequency induction melting furnace of
Medium Frequency Induction Furnace
| Veeyes Alloys | Veeyes Foundry | Veeyes Steel Cast |
|---|---|---|
| 300 KG, 500 KG, 1500 KG & 2500 KG. | 250 KG, 1000 KG and 2500 KG. | 250 KG, 500 KG and 1000 KG. |
Centrifugal Casting Process
Horizontal Spin
- Outer Min 150 mm to Max 650 mm
- Length 1000 mm for Sleeves, Seat Rings, Control
- valve cages, Diffusers & Wear rings for Industrial Valve & Pumps.
Vertical Spin
- Table Dia -1650 mm X 1000 mm HT for Ball Valve
- Balls – Floating & Trunnion Balls, From 8” to 24” sizes
- Outer Ø Min 300 mm to 1200 mm length, for Sleeves, Seat rings.
HEAT TREATMENT
Our furnaces are capable to do heat treat carbon steel, low alloy steel, martensitic steel, austenitic stainless steel, precipitation stainless steel, duplex stainless steel and nickel based alloy castings. Listed are heat treatment furnaces calibrated to API 6A Annex – M, ASTM A991 and NORSOK Annex – B Standards under third party like TUV, BVQI, DNV-GL, Lloyds & IBR.
| Veeyes Alloys | Veeyes Foundry | Veeyes Steel Cast |
|---|---|---|
| Electric Furnace – 0.1T, 0.25T, 1T, 2.0T, 2.5T, 4T, 5T | Electric Furnace – 2T & 3T | Electric Furnace – 1T & 3T |
| Gas Fired Furnace – 3T, 10T | Gas Fired Furnace – 3T, 5T, 8T, 10T | Gas Fired Furnace – 5T, 3T |
| Water Auto Quenching facility up to 180 kilo litres | Water Auto Quenching facility up to 120 kilo litres | Water Quenching facility up to 67,000 litres |
KnockOut
Knock out process involves the separation of castings from sand mould and sand from mould boxes and cores from castings. Operators are well-trained for the implementation of the process.
FETTLING SHOP
The fettling shop consists of hand grinders to heavy swing frame grinders with Shot Blasting, Acid Pickling and Passivation facilities.
Arc Cutting
Gas Cutting
Swing Frame Grinding
Roto Fettle & Roto Fast Grinding
Shot Blasting
Acid Pickling
Passivation
WELDING
Facilities for welding include pre heat arrangements besides air arc gouging. Our welders are qualified as per the requirements of various codes like IBR / ASME/ EN Standards under third parties.
Standards, Material Grades & Specifications
We manufacture a wide range of industrial valve & pump steel castings confirming to International standards like ASTM / ASME, EN/DIN & NACE.
SPECIFICATIONS
| Carbon Steel | ASTM A 216 Gr. WCB, WCC |
| Carbon Steel for Low Temperature Service | ASTM A 352 Gr. LCB, LCC, LC2, LC3 |
| Alloy Steel | ASTM A 217 Gr. WC5, WC6, WC9, C5, C12, C12A |
| Martenstic Stainless Steel | ASTM A 217 Gr. CA15 |
| ASTM A 352 Gr. CA6NM | |
| Stainless Steel | ASTM A 351Gr. CF3, CF3M, CF8, CF8M, CF8C, CD4Mcu, CN7M |
| Duplex Stainless Steel | ASTM A890 / A995 Gr.-1A, 1B, 2A, 3A, 4A, 5A, 6A |
| Precipitation Stainless Steel | ASTM A 747 Gr. CB7Cu – 1 |
| Nickel based alloy steel | ASTM A 494, M35-1, N12MV, CU5MCuC, CW2M, CW6MC, CW12MW, CY40 |
The castings that we manufacture are
- Gate Valves
- Low pressure Gate Valves (Body, Bonnet and Wedge)
- High pressure Gate valves (Body, Bonnet and Wedge)
- Knife Edge Gate Valve (Body)
- Control Valves (Body, Bonnet, Yoke, Plug & Cages)
- Swing Check Valves (Body, Cover and Disc)
- Butterfly Valves (Body & Disc)
- Plug Valves (Body, Plug & Cover)
- Ball Valves (Body, Adaptor, Ball)
- Turnion Mounted Ball Valves (Body, Adaptor, Ball)
- Safety relief valve (Body, Bonnet)
- Top entry ball valve (Body)
Pressure Rating 150, 300, 600, 900, 1500 & 2500 class